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100kW electromagnetic heating controller is specially designed for the application of pipeline heating and plane heating equipment, such as plastic machinery, food machinery, aluminum plastic machine, drum equipment, heating, boiler, oil, and natural gas transmission, etc. With stronger industry pertinence and better energy-saving effect, this product adopts the fifth generation DSP digital processing platform technology of our company, open application structure, wide inductance to adapt to the coil range, through the digital programmable control system, it can realize the special functions of different customers and different occasions, which brings great convenience to customers. It is an electromagnetic heating transformation project and supporting heating equipment Products.
Electromagnetic heater installation steps:
Installation and commissioning of electromagnetic heaters: installation and commissioning of electromagnetic heaters is relatively simple
1. Before the transformation, first check the wiring of the equipment, take photos, make marks (in order to restore the original state)
2. Determine the mounting position of the control board or the electrical cabinet to determine the length of the high temperature wire lead. Be sure to communicate with the factory electrician or foreman to confirm.
3, the coil is measured to measure power, the data must be accurate. To determine the installation power. Can be combined with the factory electrician, this also takes pictures, leaving the original record
4, the circumference of the barrel, determine the size of the insulation cotton, the size of the yellow wax board, the yellow wax board reserved probe hole, the hole size must be accurate, determine the length of each temperature zone, fixed
5. Determine the length of the high temperature wire and wind it. Requires beautiful appearance. neat. Includes pitch size control, tight control. Measure the amount of inductance after winding. Pay attention to the meter range
6, wiring. Confirm the previous circuit breaker ammeter range, too small to be replaced. Test separately, measure voltage, current is normal. Have problems solved one by one, no problem after the whole machine test
7. Finishing and cleaning up the site. Ask for cleanliness.
In order to ensure that the original production process is unchanged after the original equipment is switched to the electromagnetic heating coil, the original operating procedure is unchanged, and the performance difference between the two heating methods is designed. The electromagnetic heater has been reduced by about 30% of power usage, and is heated by electromagnetic heating. Power adjustment and power protection functions are designed on the controller. So the debugging process is quite simple, the user can debug according to the instructions.
| Name | Performance parameter |
| rated power | Three-phase 100KW |
| Rated input current | 120-150(A) |
| Rated output current | 240-260(A) |
| Rated voltage frequency | AC 380V/50Hz |
| Voltage adaptation range | constant power output at 300 ~ 400V |
| Adapt to ambient temperature | -20ºC~50ºC |
| Adapt to environmental humidity | ≤95% |
| Power adjustment range | 20% ~ 100% stepless adjustment(That is: adjustment between 0.5 ~ 100KW) |
| Heat conversion efficiency | ≥95% |
| Effective power | ≥98%(Can be customized according to user needs) |
| working frequency | 5~40KHz |
| Main circuit structure | Full bridge series resonance |
| Control System | The DSP-based high-speed automatic phase-locking tracking control system |
| Application mode | Open application platform |
| monitor | Programmable digital display |
| start time | <1S |
| Instantaneous overcurrent protection time | ≤2US |
| Power overload protection | 130% instantaneous protection |
| Soft start mode | Fully electrically isolated soft start heating/stop mode |
| RS485 communication | Modbus RTU standard communication protocol |
| Support PID adjustment power | Identify 0-5V input voltage |
| Support 0 ~ 1000 ºC load temperature detection | Accuracy up to ± 1 ºC |
| Adaptive coil parameters | Double 35 square line, length 35m, inductance 85 ~ 100uH |
| Coil to load distance(Thermal insulation thickness) | 20-25mm for circle, 15-20mm for the plane, 10-15mm for ellipse and within 10 mm for superellipse |
100kW electromagnetic heating controller is specially designed for the application of pipeline heating and plane heating equipment, such as plastic machinery, food machinery, aluminum plastic machine, drum equipment, heating, boiler, oil, and natural gas transmission, etc. With stronger industry pertinence and better energy-saving effect, this product adopts the fifth generation DSP digital processing platform technology of our company, open application structure, wide inductance to adapt to the coil range, through the digital programmable control system, it can realize the special functions of different customers and different occasions, which brings great convenience to customers. It is an electromagnetic heating transformation project and supporting heating equipment Products.
Electromagnetic heater installation steps:
Installation and commissioning of electromagnetic heaters: installation and commissioning of electromagnetic heaters is relatively simple
1. Before the transformation, first check the wiring of the equipment, take photos, make marks (in order to restore the original state)
2. Determine the mounting position of the control board or the electrical cabinet to determine the length of the high temperature wire lead. Be sure to communicate with the factory electrician or foreman to confirm.
3, the coil is measured to measure power, the data must be accurate. To determine the installation power. Can be combined with the factory electrician, this also takes pictures, leaving the original record
4, the circumference of the barrel, determine the size of the insulation cotton, the size of the yellow wax board, the yellow wax board reserved probe hole, the hole size must be accurate, determine the length of each temperature zone, fixed
5. Determine the length of the high temperature wire and wind it. Requires beautiful appearance. neat. Includes pitch size control, tight control. Measure the amount of inductance after winding. Pay attention to the meter range
6, wiring. Confirm the previous circuit breaker ammeter range, too small to be replaced. Test separately, measure voltage, current is normal. Have problems solved one by one, no problem after the whole machine test
7. Finishing and cleaning up the site. Ask for cleanliness.
In order to ensure that the original production process is unchanged after the original equipment is switched to the electromagnetic heating coil, the original operating procedure is unchanged, and the performance difference between the two heating methods is designed. The electromagnetic heater has been reduced by about 30% of power usage, and is heated by electromagnetic heating. Power adjustment and power protection functions are designed on the controller. So the debugging process is quite simple, the user can debug according to the instructions.
| Name | Performance parameter |
| rated power | Three-phase 100KW |
| Rated input current | 120-150(A) |
| Rated output current | 240-260(A) |
| Rated voltage frequency | AC 380V/50Hz |
| Voltage adaptation range | constant power output at 300 ~ 400V |
| Adapt to ambient temperature | -20ºC~50ºC |
| Adapt to environmental humidity | ≤95% |
| Power adjustment range | 20% ~ 100% stepless adjustment(That is: adjustment between 0.5 ~ 100KW) |
| Heat conversion efficiency | ≥95% |
| Effective power | ≥98%(Can be customized according to user needs) |
| working frequency | 5~40KHz |
| Main circuit structure | Full bridge series resonance |
| Control System | The DSP-based high-speed automatic phase-locking tracking control system |
| Application mode | Open application platform |
| monitor | Programmable digital display |
| start time | <1S |
| Instantaneous overcurrent protection time | ≤2US |
| Power overload protection | 130% instantaneous protection |
| Soft start mode | Fully electrically isolated soft start heating/stop mode |
| RS485 communication | Modbus RTU standard communication protocol |
| Support PID adjustment power | Identify 0-5V input voltage |
| Support 0 ~ 1000 ºC load temperature detection | Accuracy up to ± 1 ºC |
| Adaptive coil parameters | Double 35 square line, length 35m, inductance 85 ~ 100uH |
| Coil to load distance(Thermal insulation thickness) | 20-25mm for circle, 15-20mm for the plane, 10-15mm for ellipse and within 10 mm for superellipse |
